Senior Process Engineer-New Product Introduction (NPI)

Company: Search here for Career opportunities with The AZEK
Location: Wilmington
Posted on: April 1, 2026

Job Description:

Senior Process Engineer – New Product Introduction Make a Real Impact in Manufacturing We’re seeking a hands-on Senior Process Engineer to lead New Product Introduction (NPI) projects and drive innovation through the Stage-Gate process . You’ll ensure new products are production-ready, collaborating with teams across R&D, Manufacturing, and Procurement to tackle challenges and bring ideas to life. You will report directly to the NPI Engineering Manager and work out of our state-of-the-art manufacturing facility in Wilmington, OH. Your Role: Lead NPI projects from production trials to full-scale launches. Collaborate across teams to ensure designs are ready for scalable, efficient manufacturing. Troubleshoot production issues and implement long-term improvements. Manage tooling development and oversee production scale-up. Optimize processes to reduce costs and improve quality. QUALIFICATIONS: Bachelor’s degree in Engineering (Materials, Mechanical, Chemical, Industrial, or related field). 5-7 years experience in engineering or product development. Experience in polymer manufacturing processes (HDPE, PVC, or similar thermoplastic extrusion) strongly preferred. Expertise in process optimization, development, and cross-functional collaboration. Ability to manage and execute projects while meeting key deliverables on time. Effective communication and documentation skills for cross-functional collaboration and reporting. Proven ability to solve problems utilizing standardized tools while driving sustainable improvements. Up to 10% travel to support other manufacturing sites. Our compensation reflects the cost of labor across several geographic markets. The annual salary for this position ranges from $100,000 in our lowest market up to $130,000 in our highest market, plus bonus, equity, and benefits as applicable. The pay for roles at AZEK varies depending on a wide range of factors including but not limited to the specific work location, role, skill set, and level of experience. AZEK provides a comprehensive benefits package that includes medical, dental, vision, basic life insurance, short- and long-term disability, a 401(k) plan, an employee stock purchase program, and a variety of additional voluntary benefit options. For more details, please visit Benefits @ AZEK or Benefits @ AZEK (Spanish Version) . The AZEK Company was acquired by James Hardie. James Hardie is the industry leader in exterior home and outdoor living solutions, with brands including Hardie®, TimberTech®, AZEK® Exteriors, Versatex®, fermacell®, and StruXure®. With 8,000 employees worldwide, we’re united by our purpose of Building a Better Future for All™ through sustainable innovation, a Zero Harm culture, and a commitment to empowering our people and communities. For more information, visit www.jameshardie.com . Following The AZEK Company’s acquisition by James Hardie, we remain committed to providing a fair and equitable employment experience for all candidates. Join us in shaping the future of our business! LI-JS1

Keywords: Search here for Career opportunities with The AZEK, Covington , Senior Process Engineer-New Product Introduction (NPI), Engineering , Wilmington, Kentucky